Industrial Rigging Services in Bangalore
Rigging is the discipline that separates safe industrial lifts from dangerous ones. Choosing the wrong sling angle can multiply the effective load on each sling by a factor of two or more. Using a shackle of the wrong working load limit under a 6-tonne load is a failure waiting to happen. Rigging an asymmetric transformer without a spreader beam means the crane hook is not over the centre of gravity—the load will tilt. We provide rigging as a standalone service for companies that have crane capacity but need a properly trained rigging team, and as an integrated part of our crane and machinery shifting operations.
What's Included
- ✓ Load-path planning and rigging calculations
- ✓ Multi-point sling arrangements for asymmetric loads
- ✓ Spreader beams and below-the-hook lifting devices
- ✓ Engineered lift plans for critical or complex lifts
- ✓ Rigging inspection and pre-lift certification
- ✓ Tandem lift coordination for loads requiring two cranes
Equipment We Use
Common On-Site Challenges We Handle
- ▶ In-house factory riggers using undersized or uncertified rigging hardware
- ▶ Loads with no centre-of-gravity markings requiring weight estimation
How We Work — Step by Step
Load Data Collection
We obtain or calculate the load weight, dimensions, and centre of gravity. For loads without data plates, we estimate weight from drawings or physical measurement.
Rigging Design
We select sling type, leg count, angle, and attachment points to achieve the required load distribution and maintain a safe sling angle (typically >45°).
Equipment Selection & Inspection
All rigging hardware is inspected for damage before use. We verify that the working load limit of every component exceeds the calculated load on that component.
Rigging Assembly
Rigging is assembled per the plan. Test tension is applied before the final lift to confirm even load distribution.
Lift & Disassembly
After the lift, rigging is disassembled, inspected for any load-induced damage, and stored correctly.
Rigging Services — FAQs
What is a "sling angle" and why does it matter? +
The sling angle is the angle between a sling leg and the horizontal. When this angle decreases (slings become more horizontal), the tension in each sling increases dramatically. At 60° from horizontal, each sling carries 115% of its share of the load. At 30°, that rises to 200%. At angles below 30°, sling loads can exceed the working load limit even on a properly rated sling. This is why rigging with steep angles (close to vertical) is always preferred, and why spreader beams are used to achieve steeper angles on wide loads.
When do you need a spreader beam? +
A spreader beam is needed when the attachment points on the load are too far apart to allow a safe sling angle with a single hook. It is also used when the load surface must not be marred by sling contact (e.g., painted machine covers), or when the load is so long that multi-point lifting is required to prevent bending. Common uses include lifting long machine beds, generators, and transformer tanks.
Do you provide engineered lift plans? +
Yes. For lifts above 10 tonnes, lifts involving two cranes (tandem lifts), or lifts in structural environments where the crane outrigger loads must be verified against the floor slab, we prepare a written engineered lift plan. The plan documents the load data, rigging configuration, crane positions, and safety requirements. This is increasingly required by factories with HSE management systems and by insurance underwriters for high-value lifts.
Can you inspect the existing rigging equipment in our factory for safety compliance? +
Yes. We conduct periodic rigging inspections for factory in-house rigging equipment—slings, shackles, hooks, and chain blocks. We document the condition, working load limit markings, and any items that should be removed from service. This is valuable for factories undergoing ISO 45001 audits or HSPCB inspections where rigging equipment documentation is reviewed.
Other Services You May Need
Crane Rental Services
Mobile and hydra crane hire in Bangalore for industrial lifting, machine installation, construction support, and heavy equipment handling.
Hydra Crane Rental
Hydra crane hire in Bangalore for pick-and-carry lifts inside factory complexes, machine loading, and industrial equipment positioning.
Industrial Machinery Shifting
Safe relocation of CNC machines, presses, generators, and heavy production equipment using proper rigging and load-path planning.
Heavy Equipment Loading & Unloading
Safe loading and unloading of heavy machinery, generators, transformers, and industrial equipment from trucks and trailers in Bangalore.
Ready to Schedule a Rigging Services?
We assess every rigging services project with a site visit before quoting. Call or send a message to get started.