₹5,000 – ₹20,000 per project depending on complexity and equipment required

Industrial Rigging Services in Bangalore

Rigging is the discipline that separates safe industrial lifts from dangerous ones. Choosing the wrong sling angle can multiply the effective load on each sling by a factor of two or more. Using a shackle of the wrong working load limit under a 6-tonne load is a failure waiting to happen. Rigging an asymmetric transformer without a spreader beam means the crane hook is not over the centre of gravity—the load will tilt. We provide rigging as a standalone service for companies that have crane capacity but need a properly trained rigging team, and as an integrated part of our crane and machinery shifting operations.

What's Included

  • Load-path planning and rigging calculations
  • Multi-point sling arrangements for asymmetric loads
  • Spreader beams and below-the-hook lifting devices
  • Engineered lift plans for critical or complex lifts
  • Rigging inspection and pre-lift certification
  • Tandem lift coordination for loads requiring two cranes

Equipment We Use

Wire rope slings (rated 1T–20T)Round slingsShackles (bow and dee, rated)Spreader beamsBelow-the-hook lifting beamsLoad cells for weight verification

Common On-Site Challenges We Handle

  • In-house factory riggers using undersized or uncertified rigging hardware
  • Loads with no centre-of-gravity markings requiring weight estimation

How We Work — Step by Step

01

Load Data Collection

We obtain or calculate the load weight, dimensions, and centre of gravity. For loads without data plates, we estimate weight from drawings or physical measurement.

02

Rigging Design

We select sling type, leg count, angle, and attachment points to achieve the required load distribution and maintain a safe sling angle (typically >45°).

03

Equipment Selection & Inspection

All rigging hardware is inspected for damage before use. We verify that the working load limit of every component exceeds the calculated load on that component.

04

Rigging Assembly

Rigging is assembled per the plan. Test tension is applied before the final lift to confirm even load distribution.

05

Lift & Disassembly

After the lift, rigging is disassembled, inspected for any load-induced damage, and stored correctly.

Rigging Services — FAQs

What is a "sling angle" and why does it matter? +

The sling angle is the angle between a sling leg and the horizontal. When this angle decreases (slings become more horizontal), the tension in each sling increases dramatically. At 60° from horizontal, each sling carries 115% of its share of the load. At 30°, that rises to 200%. At angles below 30°, sling loads can exceed the working load limit even on a properly rated sling. This is why rigging with steep angles (close to vertical) is always preferred, and why spreader beams are used to achieve steeper angles on wide loads.

When do you need a spreader beam? +

A spreader beam is needed when the attachment points on the load are too far apart to allow a safe sling angle with a single hook. It is also used when the load surface must not be marred by sling contact (e.g., painted machine covers), or when the load is so long that multi-point lifting is required to prevent bending. Common uses include lifting long machine beds, generators, and transformer tanks.

Do you provide engineered lift plans? +

Yes. For lifts above 10 tonnes, lifts involving two cranes (tandem lifts), or lifts in structural environments where the crane outrigger loads must be verified against the floor slab, we prepare a written engineered lift plan. The plan documents the load data, rigging configuration, crane positions, and safety requirements. This is increasingly required by factories with HSE management systems and by insurance underwriters for high-value lifts.

Can you inspect the existing rigging equipment in our factory for safety compliance? +

Yes. We conduct periodic rigging inspections for factory in-house rigging equipment—slings, shackles, hooks, and chain blocks. We document the condition, working load limit markings, and any items that should be removed from service. This is valuable for factories undergoing ISO 45001 audits or HSPCB inspections where rigging equipment documentation is reviewed.

Ready to Schedule a Rigging Services?

We assess every rigging services project with a site visit before quoting. Call or send a message to get started.